Friday, October 30, 2009

Updated Website Content


We have updated our website. We feel that some of the old content may not have been descriptive enough for our current direction as a company. We also feel that the section on hardwood floor refinishing wasn't descriptive enough to define what separates our service from our peers. If you have questions or any suggestions please e-mail us. Look for more updates in the future. Thanks for your interest.

Thursday, October 8, 2009

Taking one for the team

I was working on a remodel recently and wanted to make light of how stuff happens. This remodel was very tedious and managed more along the lines of extreme home makeover on ABC. At about 7:30pm the night before finishing I was walking around the kitchen doing some quality control observations and walked into a shelf. The shelf was 1/4" plate steel with a rather sharp corner and it blended quite well with the color of the grout/mortar for the brick wall into which the shelf was integrated. The worst part was that I dropped a can of finish on the already finished floor and had to wipe the excess finish up with one hand and apply pressure to the injury with my other free hand. It was quite a memorable moment. Eight stitches later and all is well again.


Sometimes you have to take one for the team. Either way, I still love my career and consider it a reality check for how we all could slow down occasionally.

Monday, October 5, 2009

How long will it last?


The title of this blog in my opinion should be the first question out of your mouth if you are a consumer or remodeler who preaches sustainability. The beauty of wood flooring is that it has the ability to last for well over 100 years depending on the wear layer thickness of the material.

Let us define wear layer as the surface of a flooring product that is in contact with foot traffic that can tolerate gradual removal of material without compromising the integrity of the flooring fastening system. Wear layer is a tremendously overlooked factor for people who are purchasing products. A minimum wear layer thickness for product that is serviceable through recoating or refinishing should be 3/16". The wear layer of a typical 3/4 solid hardwood floor is 5/16". That means that you may be able to refinish the floors typically 8 times. Some of the houses in Portland have fir flooring with a wear layer thickness that may have once been close to 1/2" or 8/16" in my estimate. That's pretty amazing for longevity.



We recommend that in addition to the cost and the color, the primary consideration of your flooring material should be serviceability over time.

Monday, September 21, 2009

Sustainability and the homefront

I have to write this blog as a celebration more than anything. For those that have ever visited our website you may know that we are fans of sustainability from a bigger picture view. I am an avid fan of domestic wood species and local sourcing of material. Domestic species have less of a carbon footprint with regards to transport and they have a great dimensionality with regards to potential for appearances. In addition our domestic economy is strengthened from buying in our borders and as everyone knows right now we need that more than ever.

This is the latest news I received today from the National Wood Flooring Association:

"U.S. House Passes Pro-Hardwoods Resolution
The U.S. House of Representatives recently passed Resolution 81, non-binding legislation that urges American hardwood products be "given full consideration in any program directed at constructing environmentally preferable commercial, public, or private buildings" because U.S. forests are a legal, abundant and sustainable resource. The resolution passed with unanimous support. Integral to the resolution passage was Rep. Brad Ellsworth of Indiana. "We want to thank everyone who took the time to encourage their Member of Congress to support this resolution," says the Hardwood Federation's Deb Hawkinson. "The resolution needed 50 co-sponsors, and thanks to the industry's efforts there were 52."

Saturday, September 19, 2009

Old houses and historically accurate repairs

I was working last week on the home of my friends Patrick Galvin and Ellen Galvin in order to restore a section of flooring in their home that was buried under carpet. As you can see in the following sequence of photos the removal of the carpet revealed a couple of surprises.

After removing the carpet we installed salvaged old growth fir flooring reclaimed from a school in Milton-Freewater. The floors were sanded and finished according to our standard process. As you can see in the next photos the floor maintains an original appearance. This is critical not only for appearance, but for maintaining a historically accurate appearance.

Thursday, August 27, 2009

Oh, So you do that too...

The title of this blog may seem a little odd, but it serves a purpose. Sometimes there is a little bit of confusion to the services my company offers in the world of wood flooring in Portland. My portfolio on the website could possibly lead people to believe that our work is only high end and custom work. The truth is that 90% of the hardwood floor installations we undertake are adding new flooring to an existing wood floor and refinishing the whole floor. I will walk you through this with a couple of step by step photos. In the first photo is where the floor ended after a wall was taken out in a remodel by my friends at Envi Construction. In the next photo, you can see where we removed a selected number of boards so that we may integrate, in a random pattern, new flooring. The goal we seek to accomplish is making the new floor and the old floor look harmonious in every way. Afterwards, new matching flooring was installed and sanded and finished for a contiguous appearance. There are a couple of tricks to ensuring a proper appearance that involve grading and specifying the mill providing the material. Depending on the mill and the region of production some flooring (particularly red and white oak) can be quite variable in the tones. This difference doesn't become evident until sanding, so specifying product relies on a particular attention to detail and experience.


Tuesday, August 11, 2009

Hardwood finish and adhesion, the overlooked but critical factors

The tremendous range of hardwood floor finishes available these days has become almost exhausting to keep pace with any more. In the previous blogs we have discussed wood floor finish options and pro and cons. This blog has less to do with actual chemistry and understanding mechanisms of adhesion.

There are pretty much two ways by which hardwood floor finishes adhere to a floor, chemical or mechanical bonding. Chemically bonded finishes integrate into previous layers and essentially fuse into one layer of finish. Acid curing "Swedish" finishes will chemically bond to a wood floor and merge into one finish layer. The significant advantage of this type of bond is that it is virtually impossible for the finish to have adhesion problems to a wood floor regardless of the final burnishing steps or the species of the hardwood. Some species of hardwood contain a high content of oil and sometimes silica and this may create potential adhesion problems for a finish.

The second form of bonding of finish to a wood floor is a mechanical bond. A mechanical bond of a finish requires a roughed up surface so that finish can literally fall into the texture of that surface and "grab" the substrate. The layers of finish in a mechanically bonded system are much more sensitive to compatibility as they are applied in succession. For example, if you stain a wood floor with a penetrating stain, and then apply a weakly bonding quick dry oil sealer, followed by coats of waterborne urethane, there is a real chance for the finish layers to be torn off the floor following application of tape or some other sticky substrate. I have witnessed this firsthand and received many phone calls from distressed colleagues.

The final finishing grit of the sanding process can also affect adhesion. I know that there are sanding machines present that rotate with such significant speed that they may close down the grain of the hardwood floor at certain sandpaper grits so that a mechanically bonded finish will have problems sticking to the floor. In this case I recommend re-opening the grain by wetting or "water-popping" the floor.

A final and overlooked factor affecting finish adhesion occurs during abrasion of a finish coat layer in order to accept a new finish coat. The abrasives used to abrade the floor will typically become dull within a suggested square footage for usage. If a contractor continues to abrade the finish layer with a dull abrasive, the surface may again become too slick for the new finish layer to hold on. The result is that the finish will peel off the floor in big sheets.

Although this blog may not be particularly intriguing to all, it may serve as a reminder that there are sometimes questions to ask your contractor that go well beyond the price of the job.